Automation solutions that optimise  your production whilst remaining flexible.

Whether loading and unloading, extruding, forming or cutting – our automation technology reduces manual labour, increases cycle rates and ensures smooth transitions between process steps. And all of this is precisely tailored to your product and your production line.

Production lines

Well-designed automation of processes –
from feeding to packaging

Our production systems handle repetitive tasks reliably, hygienically and efficiently. Whether loading or unloading, extruding, forming or cutting: we ensure operational relief and process-reliable workflows.

ITW Production Lines
Product range
Production line equipment
From loading and unloading to cutting and portioning – our systems automate your production process to suit your exact needs.

Loading and unloading systems

Securely positioned, automatically conveyed.

Our systems handle the feeding of product carriers, such as steel mesh grates and baking trays. Ideal for high-speed production lines requiring minimal operator intervention.

Extrusion Production Line

Continuously extruded – evenly distributed.

For the precise application of minced meat or similar paste-like products: our systems dispense with precision and are designed to handle a range of viscosities.

Molded Meat Production Lines

Customized molds for your product range

Our systems process moldable mixtures into specific shapes – with precision, repeatability and in accordance with hygiene standards. Whether meat or alternative proteins.

Cutting systems

Cut by cut, in perfect synchronisation.

Our systems cut, group or separate products inline – precisely tailored to line speed, product type and desired product lengths.

Product Removal System

Efficiently removed – automatically transferred.

Our product removal systems are designed to remove products from product carriers in a targeted manner. Gently, precisely and with repeatable accuracy.

Our services

Services
What we do for you

From concept to commissioning.
And beyond.

Everything from a single source – for whatever you have in mind. We support your projects with technical expertise, extensive experience and a great deal of passion.

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Concept

Well thought out from the very start.

We develop bespoke solutions based on your requirements – technically sound, spatially appropriate and budget-conscious.

Planning

A structured approach to achieving our goals.

Using state-of-the-art 3D modelling in SolidWorks and comprehensive project management, we ensure smooth processes – cost-effective, focused and delivered on time.

Control

Technology that thinks for itself.

Our control solutions range from conveyor belts to complex systems – user-friendly, efficient and precisely tailored to your application.

Manufacturing

Precision from Birstein.

Our factory produces individual parts, components and complete systems – to a high standard of quality and in close collaboration with regional partners.

Assembly

On site worldwide.

Our experienced service team ensures smooth installation and commissioning – whether as a sub-project or a complete turnkey solution.

Repairs & Service

So that everything runs smoothly. Tomorrow too.

Whether it’s maintenance, testing or repairs: we take care of your systems – flexibly, either at your premises or at our site in Birstein.

Concept

Well thought out from the very start.

We develop bespoke solutions based on your requirements – technically sound, spatially appropriate and budget-conscious.

Planning

A structured approach to achieving our goals.

Using state-of-the-art 3D modelling in SolidWorks and comprehensive project management, we ensure smooth processes – cost-effective, focused and delivered on time.

Control

Technology that thinks for itself.

Our control solutions range from conveyor belts to complex systems – user-friendly, efficient and precisely tailored to your application.

Manufacturing

Precision from Birstein.

Our factory produces individual parts, components and complete systems – to a high standard of quality and in close collaboration with regional partners.

Assembly

On site worldwide.

Our experienced service team ensures smooth installation and commissioning – whether as a sub-project or a complete turnkey solution.

Repairs & Service

So that everything runs smoothly. Tomorrow too.

Whether it’s maintenance, testing or repairs: we take care of your systems – flexibly, either at your premises or at our site in Birstein.

Loading and Unloading System

Loading and unloading – automatic and precise

Our loading and unloading systems handle the precise positioning of steel mesh grates and baking trays. Transfer takes place gently and in sync with the production line cycle. The system can be adapted to different tray sizes, line speeds and buffer times – ideal for integration at the start and end of a production line.

  • Reproducible, position-accurate handling of steel mesh grates and baking trays
  • Synchronised transfer at line speed
  • Modular design for variable formats, speeds and buffer times

Extrusion Production Line

Precisely metered, evenly applied

Our extrusion systems extrude meat emulsions onto grates – delivering consistent quality in continuous tracks or as precise portions. Depending on the product and application, quick-change nozzle systems are used – individually tailored to the product diameter and always designed for easy cleaning. This reduces set-up times and waste – whilst maintaining consistently high quality and reproducible results.

  • Uniform, precisely metered application of the meat emulsion – as a continuous line or in precise portions
  • Quick-change, product-specific nozzle systems for maximum format flexibility
  • Easy-to-clean design to minimise set-up times

Molded Meat Production Lines

Customised texture – automatically shaped

With our molded meat systems, you can shape soft or paste-like mixtures – for example, for pet food, burgers, nuggets or plant-based alternatives. Shaping is carried out using precise die or plate mechanisms with defined portioning. The system operates hygienically and efficiently and can be adapted to changing recipes and product shapes.

  • Custom shapes
  • Consistent shaping of formed meat, burgers and nuggets
  • High-performance and hygienic

Cutting Systems

Precise lengths – clean cut edges

Our cutting systems ensure precise product lengths – inline, at full line speed. Depending on requirements, we use rotating blades or saws – tailored to the product structure and cut quality. Our cutting units allow for long maintenance intervals thanks to special blades and saws with particularly high rotational speeds. Ideal for soft and hard products that need to be precisely portioned or separated.

  • Precise portioning with custom lengths
  • Various cutting techniques for different products
  • Optimised cutting units for long maintenance intervals

Product Removal Systems

Reliably removed – cleanly transferred

Our product removal systems automatically remove of product from carriers like steel mesh grates and baking trays. The systems handle products gently and can be adapted to different product diameters, formats and recipes.

  • Automatic removal of steel mesh grates and baking trays.
  • Adaptable to different product diameters, heights and formats
  • Gentle product handling for reliable transfer processes
Direct contact

Enquiries & Support

Your personal
contact person
Tobias Neidhardt

+49 6054 90900-15 sales@itw-technik.de